NOTE:
SCR induction machines are often need to be custom-built, power is from 200KW to 5000KW, melting furnace is from 100KG to 10Ton.
Usually, melting speed of 500KW power supply is about 30 Minutes/Furnace by a 500kg melting furnace.
scr Melting Furnace
2 Ton steel shell melting furnace
1 Ton steel shell melting furnace
SCR induction forging machine
Introduction and application
2. Speedy melting, low production cost, low pollution, conforming to environmental protection requirement;
3. Melting directly from low temperature, available for fully emptying of solution, easy change of category of melting material;
4. Flexibly adjustable power, easy and continuous smooth adjustment, easily controllable temperature, low oxidization loss, uniform metal content;
5. Furnace shell with cast aluminum ally or steel shell construction, small footprint, easy overturn body, available for selection of electric, manual, hydraulic or other overturn mode as needed;
6. Contravariant automatic regulation circuit available for matching of load impendence automatically, maintaining good operation without regulation or compensation of capacitance; power supply with fault diagnosis facilitating service.
Main Technical Parameters:
| Power Supply Type | Rated Power (KW) | Output Frequency (KHZ) | Input Voltage (V) | Input Current (A) | DC Voltage (V) | DC Current (A) | Rectifier Pulse | Transformer Capacity (KVA) | Cooling Water Consumption (T/H) |
|---|---|---|---|---|---|---|---|---|---|
| UM-200KW-SCR-MF | 200 | 2.5-10 | 380 | 320 | 500 | 400 | 6 | 250 | 5 |
| UM-250KW-SCR-MF | 250 | 1-8 | 380 | 400 | 500 | 500 | 6/12 | 315 | 6 |
| UM-300KW-SCR-MF | 300 | 1-8 | 380 | 480 | 500 | 600 | 6/12 | 315 | 6 |
| UM-400KW-SCR-MF | 400 | 1-4 | 380/720 | 640/336 | 500/950 | 800/420 | 6/12 | 400 | 7 |
| UM-500KW-SCR-MF | 500 | 1-4 | 380/720 | 800/420 | 500/950 | 1000/526 | 6/12 | 500 | 7 |
| UM-600KW-SCR-MF | 600 | 1-2.5 | 380/720 | 960/505 | 500/950 | 1200/630 | 6/12 | 600 | 9 |
| UM-800KW-SCR-MF | 800 | 1-2.5 | 380/720 | 1280/673 | 500/950 | 1600/842 | 6/12 | 800 | 10 |
| UM-1000KW-SCR-MF | 1000 | 1-2.5 | 380/720 | 1600/842 | 500/950 | 2000/1052 | 6/12 | 1250 | 10 |
| UM-1200KW-SCR-MF | 1200 | 0.75-2.5 | 380/720 | 1920/1010 | 500/950 | 2400/1263 | 6/12 | 1250 | 12 |
| UM-1500KW-SCR-MF | 1500 | 0.5-1 | 720/950 | 1263/960 | 950/1250 | 1578/1200 | 6/12 | 1800 | 15 |
| UM-2000KW-SCR-MF | 2000 | 0.5-1 | 720/950 | 1684/1280 | 950/1250 | 2105/1600 | 6/12 | 2000 | 17 |
| UM-2500KW-SCR-MF | 2500 | 0.5-1 | 720/950 | 2105/1600 | 950/1250 | 2630/2000 | 6/12 | 2500 | 20 |
| UM-3000KW-SCR-MF | 3000 | 0.5-1 | 1000 | 1825 | 1315 | 2280 | 6/12 | 3000 | 22 |
| UM-3500KW-SCR-MF | 3500 | 0.5-1 | 1000 | 2130 | 1315 | 2660 | 6/12 | 3500 | 25 |
| UM-4000KW-SCR-MF | 4000 | 0.5-1 | 1000 | 2433 | 1315 | 3040 | 6/12 | 4400 | 30 |
| UM-5000KW-SCR-MF | 5000 | 0.5 | 1000 | 3040 | 1315 | 3800 | 12 | 5000 | 35 |
UM-GWS series for melting steel, alloy steel, cast iron |
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| Furnace Type | Rated Capacity (Ton) | Rated Power (KW) | Rated Frequency (KHz) | Furnace Voltage (V) | Working Temperature (℃) | Melting Speed (T/H) | Melting Time (Minutes) | Power Consumption (KWH/T) | Cooling Water Consumption (T/H) |
|---|---|---|---|---|---|---|---|---|---|
| UM-GWS-0.15T | 0.15 | 200 | 2.5 | 1500 | 1750 | 0.41 | 22 | 580 | 8 |
| UM-GWS-0.25T | 0.25 | 300 | 1 | 1500 | 1750 | 0.51 | 40 | 620 | 10 |
| UM-GWS-0.35T | 0.35 | 350 | 1 | 1500 | 1750 | 0.58 | 45 | 650 | 12 |
| UM-GWS-0.5T | 0.5 | 400 | 1 | 2500 | 1750 | 0.95 | 45 | 650 | 15 |
| UM-GWS-0.75T | 0.75 | 600 | 1 | 2500 | 1750 | 1.2 | 48 | 640 | 20 |
| UM-GWS-1T | 1 | 800 | 1 | 2500 | 1750 | 1.5 | 55 | 600 | 25 |
| UM-GWS-1.5T | 1.5 | 1200 | 0.75 | 2500 | 1750 | 2 | 60 | 580 | 35 |
| UM-GWS-2T | 2 | 1600 | 0.5 | 2500 | 1750 | 2.6 | 60 | 580 | 40 |
| UM-GWS-3T | 3 | 2500 | 0.5 | 2500 | 1750 | 3.8 | 65 | 580 | 50 |
| UM-GWS-5T | 5 | 3500 | 0.5 | 3400 | 1750 | 6 | 70 | 550 | 55 |
| UM-GWS-6T | 6 | 4000 | 0.5 | 3400 | 1750 | 7 | 75 | 550 | 60 |
| UM-GWS-8T | 8 | 5000 | 0.5 | 3400 | 1750 | 8 | 75 | 530 | 70 |
| basic equipment: Melting Furnace, Hydraulic System (or gear motor with flame and flange), water cooling cable, operation station, (water tank or The cooling tower) | |||||||||
UM-GWC series for melting copper, Bronze, Nickel-chromium copper, alloy copper |
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| Furnace Type | Rated Capacity (Ton) | Rated Power (KW) | Rated Frequency (KHz) | Furnace Voltage (V) | Working Temperature (℃) | Melting Speed (T/H) | Melting Time (Minutes) | Power Consumption (KWH/T) | Cooling Water Consumption (T/H) |
|---|---|---|---|---|---|---|---|---|---|
| UM-GWC-0.3T | 0.3 | 160 | 1 | 1200 | 1300 | 0.3 | 60 | 390 | 7 |
| UM-GWC-0.5T | 0.5 | 250 | 1 | 1200 | 1300 | 0.5 | 60 | 390 | 8 |
| UM-GWC-1T | 1 | 500 | 1 | 1200 | 1300 | 1.2 | 50 | 380 | 12 |
| UM-GWC-1.5T | 1.5 | 800 | 0.75 | 1200 | 1300 | 1.8 | 50 | 380 | 15 |
| UM-GWC-2T | 2 | 1000 | 0.5 | 1200 | 1300 | 2.5 | 50 | 370 | 20 |
| UM-GWC-3T | 3 | 1500 | 0.5 | 1200 | 1300 | 3.3 | 55 | 370 | 35 |
| UM-GWC-5T | 5 | 2500 | 0.3 | 1200 | 1300 | 5.5 | 55 | 360 | 48 |
| UM-GWC-8T | 8 | 3500 | 0.5 | 1650 | 1300 | 7 | 70 | 360 | 55 |
| UM-GWC-10T | 10 | 5000 | 0.25 | 1650 | 1300 | 12 | 60 | 350 | 60 |
| basic equipment: Melting Furnace, Hydraulic System (or gear motor with flame and flange), water cooling cable, operation station, (water tank or The cooling tower) | |||||||||
UM-GWA series for melting Aluminum |
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| Furnace Type | Rated Capacity (Ton) | Rated Power (KW) | Rated Frequency (KHz) | Furnace Voltage (V) | Working Temperature (℃) | Melting Speed (T/H) | Melting Time (Minutes) | Power Consumption (KWH/T) | Cooling Water Consumption (T/H) |
|---|---|---|---|---|---|---|---|---|---|
| UM-GWA-0.1T | 0.1 | 100 | 1 | 1500 | 700 | 0.2 | 30 | 640 | 6 |
| UM-GWA-0.15T | 0.15 | 100 | 1 | 1500 | 700 | 0.3 | 30 | 640 | 7 |
| UM-GWA-0.3T | 0.3 | 160 | 1 | 1500 | 700 | 0.5 | 35 | 630 | 7 |
| UM-GWA-0.5T | 0.5 | 250 | 1 | 1500 | 700 | 0.75 | 40 | 610 | 9 |
| UM-GWA-0.75T | 0.75 | 350 | 1 | 1500 | 700 | 1 | 45 | 570 | 13 |
| UM-GWA-1T | 1 | 500 | 0.75 | 2500 | 700 | 1.3 | 50 | 540 | 17 |
| UM-GWA-1.5T | 1.5 | 800 | 0.75 | 2500 | 700 | 1.8 | 50 | 520 | 22 |
| UM-GWA-2T | 2 | 1000 | 0.5 | 2500 | 700 | 2.5 | 50 | 510 | 30 |
| UM-GWA-3T | 3 | 1500 | 0.5 | 2500 | 700 | 4 | 50 | 500 | 34 |
| basic equipment: Melting Furnace, Hydraulic System (or gear motor with flame and flange), water cooling cable, operation station, (water tank or The cooling tower) | |||||||||
- Melting time and power consumption/ton is important to equipment power, raw material shape and weight, operator's skill level and other elements;
- Power parameters shall be subject to steel melting; lower power is required by melting of copper, aluminum, zinc or other material with low melting point; please consult Hengyang Technical Department for specific data;
- Configuration: an medium frequency power supply, a capacitor cabinet, an overturn control cabinet, body, two sets of reduction boxes and supports, two water cooling cables, etc.;
- The above data is of standard model. We also provide customized non-standard products with different power or melting speed.
KGPS Medium Frequency Induction Heating Machine (SCR Induction Furnace)
1 Main Introduction
The equipment is the frequency conversion device that let the 3 phase power current change to simple phase Medium frequency current, make the metal occur the vortex lose by the electromagnetic field induction, reach the heating’s aim. Main used in the steel, iron, copper, brass, alum, stainless, zinc, tin, nickel, gold, silver, Pt and so on ferrous and non ferrous material and alloy material’s melting, heating, keep warm, forging, bending pipe. Some kinds of heating structure:
(1)Medium Frequency Induction Heating Power Supply+ Melting Furnace
(2)Medium Frequency Induction Heating Power Supply+ Heat Preservation Furnace
(3)Medium Frequency Induction Heating Power Supply+ Quenching Transformer+ Induction coil
(4)Medium Frequency Induction Heating Power Supply+ Forging Furnace
2 . Features:
1). High Efficient
KGPS Induction Heating Power Supply Device has high change efficient(90-95%), when output power is low, the power supply change efficient will not reduce, especially for the heat treatment field, some workpiece need to be heated in subsection, start and stop the machine frequently, no any lose at the "off" status. So, adopt the KGPS Medium Frequency Induction Heating can save the energy in the induction heating field.
2). Small Size and Light Weight
KGPS Medium Frequency Induction Heating made of SCR, no complete mechanical rotate, no shock, small voice, no any special request for the floor construction when install.
3). Easy to Operate
KGPS Medium Frequency Induction Heating has a large range power regulate, frequency conversion can change automatically follow to the loading parameter ( means frequency tracking). Loading circuit keep almost resonance status, means working in best status. And its has a series automatic protection device, make its has a stable and reliable working.
4). Flexible to Start
KGPS Medium Frequency Induction Heating adapt to the zero voltage start, with high start success ratio without attack, fast and stable. Based on these, accompany new and special integrated circuit development, its has high stability and impact structure popular with the customers.
A Adopt advanced large scale chip, less element, work stable.
B . Advanced control circuit design, performance stable, failure rate is low.
C Frequency range is large, at 50Hz-10000Hz can use directly not need adjust.
D. Adopt the zero voltage soft start, has a high start up success rate not attack, very popular with customers .
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UIHM KGPS Induction Furnace Features:
1) Cooling system for SCR (all pipe are used the stainless steel)
2) TECHSEM SCR (best quality)
3) All screw in melting furnace is used stainless steel
4) Pipe for the power supply (Japan brand, good quality)
5) Breaker (electricity auto breaker, some factory use the manual type)
6) In our power supply have water relay to protect the power supply if the not enough water in the machine will stop the machine automatic.)
7) In the power supply have water temperature protect system, if the water temperature higher than you set the temperature for the power supply, the machine will stop to protect the machine.
medium frequency SCR (KGPS) induction furnace
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